Caterpillar C7 Recalls

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NHTSA Campaign Number: 11E051000
Manufacturer: CATERPILLAR INC.
Manufactured Begin Date: December 14th, 2006
Manufactured End Date: January 6th, 2009
Date of Owner Notification: January 23rd, 2012

Defect Summary:
CATERPILLAR IS RECALLING CERTAIN C7 DIESEL ENGINES, 7L, 6-CYLINDER, TURBO AND AIR-TO-AIR AFTERCOOLED ENGINES WITH 190-300 HORSEPOWER RATINGS, BUILT FROM DECEMBER 14, 2006, THROUGH JANUARY 6, 2009, SOLD AND INSTALLED AS ORIGINAL EQUIPMENT IN CERTAIN BLUE BIRD SCHOOL BUSES. COOLING SYSTEM COOLANT IN THIS APPLICATION CAN DEGRADE, WHICH MAY CAUSE THE ENGINE COMPONENTS TO PREMATURELY DETERIORATE POSSIBLY LEADING TO COOLANT LEAKS.

Consequence Summary:
LOSS OF COOLANT CAN RESULT IN STRANDED VEHICLES, INCREASING THE RISK OF A CRASH.

Corrective Summary:
CATERPILLAR IS WORKING WITH BLUE BIRD TO IDENTIFY AND NOTIFY OWNERS OF THE RECALL CAMPAIGN. THE SAFETY RECALL BEGAN ON JANUARY 1, 2012. OWNERS MAY CONTACT CATERPILLAR AT 1-800-447-4986.

Recall Notes:
OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV .

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NHTSA Campaign Number: 10E025000
Manufacturer: CATERPILLAR INC.
Manufactured Begin Date: March 3rd, 2005
Manufactured End Date: January 6th, 2009
Date of Owner Notification: September 9th, 2010

Defect Summary:
CATERPILLAR IS RECALLING CERTAIN C7 ENGINES MANUFACTURED FROM MARCH 3, 2005 THROUGH JANUARY 6, 2009, INSTALLED AS ORIGINAL EQUIPMENT IN VARIOUS HEAVY TRUCKS AND BUSES. THE #5 AND #6 FUEL LINES MAY CRACK AT THE FASTENING POINT TO THE COMMON FUEL RAIL AND CAUSE A FUEL LEAK.

Consequence Summary:
A FUEL LEAK, IN THE PRESENCE OF AN IGNITION SOURCE, CAN RESULT IN A VEHICLE FIRE.

Corrective Summary:
CATERPILLER WILL NOTIFY OWNERS AND REPAIR THE VEHICLES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 9, 2010. OWNERS MAY CONTACT CATERPILLAR TOLL-FREE AT 1-800-447-4986.

Recall Notes:
OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV .

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NHTSA Campaign Number: 08E042000
Manufacturer: CATERPILLAR INC.
Date of Owner Notification: September 5th, 2008

Defect Summary:
A PLUG ON THE OUTLET SIDE OF THE FUEL PUMP CAN CRACK ON 8,055 C7 AND C9 DIESEL ENGINES THAT ARE EQUIPPED WITH A CR 350 (COMMON RAIL HIGH PRESSURE) PUMP. THE AFFECTED ENGINES INCLUDE 6 CYLINDER C7 (7L) AND C9 (9L) TURBOCHARGED AND AIR-TO-AIR AFTERCOOLED DIESEL ENGINES OF 190 THROUGH 425 HORSEPOWER.

Consequence Summary:
A CRACK IN THIS PLUG CAN RESULT IN A HIGH PRESSURE FUEL SPRAY OR LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Corrective Summary:
EACH VEHICLE MANUFACTURER WILL FILE A DEFECT REPORT AND REMEDY PLAN FOR THEIR VEHICLES WHICH INCLUDED THESE ENGINES AS ORIGINAL EQUIPMENT. VEHICLES WILL BE REPAIRED BY CATERPILLAR AT NO COST TO THE OWNER. THE RECALL BEGAN ON SEPTEMBER 5, 2008. OWNERS CAN CONTACT EITHER THEIR VEHICLE MANUFACTURER OR CATERPILLAR TOLL-FREE AT 1-800-447-4986.

Recall Notes:
CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

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NHTSA Campaign Number: 08E041000
Manufacturer: CATERPILLAR INC.
Manufactured Begin Date: August 1st, 2005
Manufactured End Date: December 12th, 2007
Date of Owner Notification: December 19th, 2008

Defect Summary:
THE DIESEL PARTICULATE FILTER (DPF) ATTACHMENT BRACKET ON 235 C7, C9, C13 AND C15 ENGINES MAY FAIL ALLOWING THE DPF TO SEPARATE FROM THE CHASSIS AND BECOME A ROAD HAZARD. THE ENGINES INVOLVED ARE THE C7, C9, C13 AND C15 TURBOCHARGED AND AIR-TO-AIR AFTERCOOLED ENGINES OF 335 THROUGH 625 HORSEPOWER.

Consequence Summary:
A VEHICLE CRASH COULD OCCUR IF ANOTHER VEHICLE STRIKES THE DPF ON THE ROADWAY.

Corrective Summary:
EACH VEHICLE MANUFACTURER WILL FILE A DEFECT REPORT AND REMEDY PLAN FOR THEIR VEHICLES WHICH INCLUDED THESE ENGINES AS ORIGINAL EQUIPMENT. VEHICLES WILL BE REPAIRED BY CATERPILLAR AT NO COST TO THE OWNER. THE RECALL BEGAN ON DECEMBER 19, 2008. OWNERS CAN CONTACT EITHER THEIR VEHICLE MANUFACTURER OR CATERPILLAR TOLL-FREE AT 1-800-447-4986.

Recall Notes:
CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

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NHTSA Campaign Number: 07E071000
Manufacturer: CATERPILLAR INC.
Manufacturer Campaign Number: PI10630
Date of Owner Notification: December 14th, 2007

Defect Summary:
CERTAIN CATERPILLAR C7 DIESEL ENGINES INSTALLED AS ORIGINAL EQUIPMENT IN 2008 BLUE BIRD VISION SCHOOL BUSES. THE OIL FILL CAP MAY SEPARATE FROM THE OIL FILL TUBE ALLOWING ENGINE OIL TO BE EMITTED FROM THE TUBE. OIL COULD WET THE LEFT FRONT BRAKE RESULTING IN REDUCED BRAKING CAPACITY.

Consequence Summary:
A VEHICLE CRASH CAN OCCUR.

Corrective Summary:
CATERPILLAR WILL NOTIFY OWNERS AND REPLACE THE OIL FILL TUBE ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON DECEMBER 14, 2007. OWNERS CAN CONTACT CATERPILLAR TOLL-FREE AT 800-447-4986.

Recall Notes:
CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

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NHTSA Campaign Number: 07E053000
Manufacturer: CATERPILLAR INC.
Date of Owner Notification: December 14th, 2007

Defect Summary:
CERTAIN CATERPILLAR C7 AND C9 DIESEL ENGINES INSTALLED AS ORIGINAL EQUIPMENT IN TRUCKS AND SCHOOL BUSES. A FUEL PUMP FAILURE WILL DILUTE THE ENGINE OIL WITH FUEL AND CAUSE LOSS OF THROTTLE CONTROL AND EXCESSIVE SMOKE.

Consequence Summary:
EITHER CONDITION COULD RESULT IN A VEHICLE CRASH.

Corrective Summary:
EACH VEHICLE MANUFACTURER WILL FILE A DEFECT REPORT AND REMEDY PLAN FOR THEIR VEHICLES WHICH INCLUDED THESE ENGINES AS ORIGINAL EQUIPMENT. VEHICLES WILL BE REPAIRED AT NO COST TO THE OWNER. THE RECALL IS EXPECTED TO BEGIN DURING AUGUST 2007. OWNERS CAN CONTACT EITHER THEIR VEHICLE MANUFACTURER OR CATERPILLAR TOLL-FREE AT 1-800-447-4986.

Recall Notes:
CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

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NHTSA Campaign Number: 07E024000
Manufacturer: CATERPILLAR INC.
Date of Owner Notification: June 1st, 2007

Defect Summary:
CERTAIN CATERPILLAR C7 DIESEL ENGINES INSTALLED ON CERTAIN FREIGHTLINER CHASSIS. THE ELECTRONIC CONTROL MODULES USED ON 6 CYLINDER, 7L TURBOCHARGED AND AIR-TO-AIR AFTERCOOLED DIESEL ENGINES MAY MALFUNCTION RENDERING THE ENGINE INOPERABLE WITHOUT WARNING.

Consequence Summary:
THE ECM MAY MALFUNCTION WITHOUT WARNING AND RENDER THE VEHICLE INOPERABLE WHICH COULD CAUSE THE VEHICLE TO STALL AT HIGHWAY SPEEDS. STEERING AND BRAKING CONTROL WOULD NOT BE LOST. ONCE THE ENGINE BECOMES INOPERABLE, IT CANNOT BE RESTARTED WHICH MAY RESULT IN A SITUATION WHERE A VEHICLE CRASH CAN OCCUR.

Corrective Summary:
CATERPILLAR WILL NOTIFY OWNERS AND REPAIR THE ENGINES FREE OF CHARGE. THE RECALL BEGAN ON JUNE 1, 2007. OWNERS CAN CONTACT CATERPILLAR AT 800-447-4986.

Recall Notes:
CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.