2012 Terex Aerial Devices Recalls

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NHTSA Campaign Number: 16V177000
Manufacturer: TEREX SOUTH DAKOTA, INC.
Manufacturer Campaign Number: SN638
Manufactured Begin Date: July 1st, 2011
Manufactured End Date: March 21st, 2016
Date of Owner Notification: May 24th, 2016

Defect Summary:
Terex South Dakota (Terex) is recalling certain model year 2011-2016 HR, HRX, TC, TCX, and SML aerial devices. The affected aerial devices may have inadequate welds at the boom tip leveling sprockets. A failure of these welds may result in the platform tilting unexpectedly.

Consequence Summary:
If the platform tilts unexpectedly, the user may fall, increasing their risk of injury.

Corrective Summary:
Terex will notify owners. Terex will notify owners and provide a leveling sprocket for any unit with a cracked weld on the leveling sprocket or provide a reinforcement kit for any unit without a cracked weld on the leveling sprocket, free of charge. The recall began on May 24, 2016. Owners may contact Terex South Dakota at 1-800-982-8975. Terex's number for this recall is SN638.

Recall Notes:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

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NHTSA Campaign Number: 16V174000
Manufacturer: TEREX SOUTH DAKOTA, INC.
Manufacturer Campaign Number: SN622
Manufactured Begin Date: March 29th, 2007
Manufactured End Date: January 31st, 2013
Date of Owner Notification: April 22nd, 2016

Defect Summary:
Terex South Dakota, Inc. (Terex) is recalling certain model year 2007-2013 TLM37, TLM40, TLM41, and TLM50 aerial devices manufactured March 29, 2007, to January 31, 2013. The aerial devices have the pedestal attached to the lift turrets that may crack due to missing reinforcements.

Consequence Summary:
Cracks, if not repaired, may result in the failure of the aerial pedestal, increasing the risk of injury to the operator or those nearby.

Corrective Summary:
Terex will notify owners, and dealers will install reinforcement plates on the pedestal, free of charge. The recall began on April 22, 2016. Owners may contact Terex customer service at 1-800-982-8975. Terex's number for this recall is SN622.

Recall Notes:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

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NHTSA Campaign Number: 16V118000
Manufacturer: TEREX SOUTH DAKOTA, INC.
Manufacturer Campaign Number: SN621
Manufactured Begin Date: June 18th, 2008
Manufactured End Date: September 28th, 2015
Date of Owner Notification: April 11th, 2016

Defect Summary:
Terex South Dakota, Inc. (Terex) is recalling certain 2008-2015 TLM37, TLM37P, TLM39, TLM41, TLM50, TLM55, and TLLM60 aerial devices manufactured June 18, 2008, to September 28, 2015. On the affected devices, both the boom tip leveling cylinder and the master cylinder at the elbow may make contact with the structural components, potentially damaging the boom tip leveling cylinder rod eye and the master cylinder rod eye.

Consequence Summary:
Repeated contact may result in the rod eyes cracking. This cracking can lead to the failure of the boom tip leveling cylinder rod eye and the platform tilting unexpectedly which could cause the occupants to fall from the aerial platform, increasing their risk of injury.

Corrective Summary:
Terex will notify owners, and dealers will modify the aerial devices to prevent the components from making contact. The recall began on April 11, 2016. Owners may contact Terex customer service at 1-800-982-8975. Terex's number for this recall is SN621.

Recall Notes:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

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NHTSA Campaign Number: 16V040000
Manufacturer: TEREX SOUTH DAKOTA, INC.
Manufacturer Campaign Number: SN627
Manufactured Begin Date: August 24th, 2011
Manufactured End Date: November 5th, 2015
Date of Owner Notification: February 22nd, 2016

Defect Summary:
Terex South Dakota, Inc. (Terex) is recalling certain model year 2011-2015 SCM48, SCM50, and SCM55 aerial devices manufactured August 24, 2011, to November 5, 2015. The affected vehicles have a leveling cylinder linkage that can be forced past its intended stop position, causing damage to, and failure of, the leveling system.

Consequence Summary:
If the leveling system fails, the aerial platform may tilt, increasing the risk of injury to the user or those nearby.

Corrective Summary:
Terex will notify owners, and dealers will install a stop to prevent excessive cylinder linkage movement, free of charge. The recall began on February 22, 2016. Owners may contact Terex customer service at 1-800-982-8975. Terex's number for this recall is SN627.

Recall Notes:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

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NHTSA Campaign Number: 14V287000
Manufacturer: TEREX SOUTH DAKOTA, INC.
Manufacturer Campaign Number: SN610
Manufactured Begin Date: December 1st, 2006
Manufactured End Date: February 28th, 2014
Date of Owner Notification: July 7th, 2014

Defect Summary:
Terex South Dakota, Inc. (Terex) is recalling certain model year 2006-2014 TLM series models manufactured from December 2006 through February 2014 which were installed on Ford F550 vehicles. The affected vehicles may develop a crack in a notch of the vehicle frame.

Consequence Summary:
A crack in the frame may cause frame failure, resulting in a loss of vehicle control, increasing the risk of a crash.

Corrective Summary:
Terex will notify owners, and dealers will repair any cracked frames and install a preventative reinforcement on the affected vehicles which have not cracked, free of charge. The recall began on July 8, 2014. Owners may contact Terex customer service at 1-605-882-4000. Terex's number for this recall is SN610.

Recall Notes:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

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NHTSA Campaign Number: 13V201000
Manufacturer: TEREX SOUTH DAKOTA, INC.
Manufacturer Campaign Number: SN607
Manufactured Begin Date: September 1st, 2012
Manufactured End Date: February 28th, 2013
Date of Owner Notification: May 30th, 2013

Defect Summary:
Terex is recalling certain model year 2012-2013 Aerial Devices and Digger Derricks manufactured September 2012 through February 2013. The lock valve cavity in the outrigger cylinder may be machined incorrectly and the seals may be damaged.

Consequence Summary:
Damaged seals may allow the outrigger to drift. If the outrigger cylinder drifts, stability may be affected and the unit may overturn, increasing the risk of injury.

Corrective Summary:
Terex will notify owners, and dealers will inspect the affected outriggers to determine if they were machined correctly. The inspection and any necessary repairs will be performed free of charge. The recall began on May 30, 2013. Owners may contact Terex at 1-605-884-3892. Terex's recall campaign number is SN607.

Recall Notes:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

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NHTSA Campaign Number: 13V088000
Manufacturer: TEREX SOUTH DAKOTA, INC.
Manufacturer Campaign Number: SN605
Date of Owner Notification: April 18th, 2013

Defect Summary:
Terex South Dakota, Inc. (Terex) is recalling certain model year 2012 T292, TL, and NT Aerial Devices installed on utility trucks and equipped with a 110 VAC inverters. The Ground Fault Interrupt (GFI) may not offer GFI protection due to the neutral wire being ungrounded in the inverter.

Consequence Summary:
If the GFI does not function, and a tool that is plugged into the inverter has a short, the operator could receive an electrical shock, resulting in electrocution.

Corrective Summary:
Terex will notify owners, and dealers will add a jumper wire between the neutral and ground wire, free of charge. The recall began on April 18, 2013. Owners may contact Terex at 1-605-882-4000.

Recall Notes:
Terex's recall campaign number is SN605.Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

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NHTSA Campaign Number: 13V075000
Manufacturer: TEREX SOUTH DAKOTA, INC.
Manufacturer Campaign Number: SN604
Date of Owner Notification: April 26th, 2013

Defect Summary:
Terex South Dakota, Inc. (Terex) is recalling certain model year 2012 utility trucks with SCM Aerial Devices. The lifting device's leveling arm may flex at the elbow and contact the boom structure. This may cause the leveling arm to break.

Consequence Summary:
If the leveling arm fails, the platform could tilt and the occupants may fall from the platform.

Corrective Summary:
Terex will notify owners, and dealers will replace the leveling arm free of charge. The recall began during April 2013. Owners may contact Terex at 1-605-882-4000.

Recall Notes:
Terex's recall campaign number is SN604.Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.