2011 Spartan Gladiator Recalls

---

NHTSA Campaign Number: 16V448000
Manufacturer: Spartan Motors USA
Manufacturer Campaign Number: 16017
Manufactured Begin Date: September 12th, 2004
Manufactured End Date: September 30th, 2015

Defect Summary:
Spartan Motors USA (Spartan) is recalling certain model year 2004-2016 Gladiator tractor-drawn aerial emergency vehicles manufactured September 12, 2004, to September 30, 2015. The air brakes on these vehicles may have excessive actuation and release timing, lengthening the distance needed to stop the vehicle. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 121, "Air Brake Systems."

Consequence Summary:
If a longer distance is needed to stop the vehicle there would be an increased risk of a crash.

Corrective Summary:
Spartan will notify owners, and dealers will repair the vehicles with a new 3/8" control line, free of charge. The recall is expected to begin on October 12, 2016. Owners may contact Spartan customer service at 1-800-543-5008. Spartan's number for this recall is 16017.

Recall Notes:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

---

NHTSA Campaign Number: 15V687000
Manufacturer: Spartan Motors USA
Manufacturer Campaign Number: 15025
Manufactured Begin Date: January 5th, 2010
Manufactured End Date: January 19th, 2015

Defect Summary:
Spartan Motors USA (Spartan) is recalling certain model year 2009-2014 ER Gladiator and MetroStar vehicles manufactured January 5, 2010, to January 19, 2015. In the affected vehicles, the power steering fluid may overheat and cause the steering to unexpectedly lock during steering maneuvers.

Consequence Summary:
If the steering locks, there could be a loss of control of the vehicle, increasing the risk of a crash.

Corrective Summary:
Spartan will notify owners, and dealers will install a cooler to prevent the steering fluid from overheating, free of charge. An interim notice was sent to owners on December 17, 2015. A second notice will be mailed when the remedy becomes available. Owners may contact Spartan customer service at 1-800-543-4277.

Recall Notes:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

---

NHTSA Campaign Number: 15V687000
Manufacturer: Spartan Motors USA
Manufacturer Campaign Number: 15025
Manufactured Begin Date: January 5th, 2010
Manufactured End Date: January 19th, 2015

Defect Summary:
Spartan Motors USA (Spartan) is recalling certain model year 2009-2014 ER Gladiator and MetroStar vehicles manufactured January 5, 2010, to January 19, 2015. In the affected vehicles, the power steering fluid may overheat and cause the steering to unexpectedly lock during steering maneuvers.

Consequence Summary:
If the steering locks, there could be a loss of control of the vehicle, increasing the risk of a crash.

Corrective Summary:
Spartan will notify owners, and dealers will install a cooler to prevent the steering fluid from overheating, free of charge. An interim notice was sent to owners on December 17, 2015. A second notice will be mailed when the remedy becomes available. Owners may contact Spartan customer service at 1-800-543-4277.

Recall Notes:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

---

NHTSA Campaign Number: 15V466000
Manufacturer: Spartan Motors USA
Manufacturer Campaign Number: 15013
Manufactured Begin Date: April 18th, 2007
Manufactured End Date: June 10th, 2015
Date of Owner Notification: October 7th, 2015

Defect Summary:
Spartan ERV (Spartan) is recalling certain model year 2007-2015 Gladiator emergency vehicles manufactured from April 18, 2007, through June 10, 2015. The affected vehicles were built with aerial devices and the torque frames are susceptible to cracking.

Consequence Summary:
The supporting frame could fail to support the aerial device, allowing it to fall and strike and injure a bystander, become a road hazard, or startle the vehicle's driver, increasing the risk of a crash.

Corrective Summary:
Spartan will njotify owners, and dealers will repair the vehicles by adding reinforcement sections for each side of the frame, free of charge. The recall began on October 7, 2015. Owners may contact Spartan customer service at 1-517-543-6400. Spartan's number for this recall is 15013.

Recall Notes:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

---

NHTSA Campaign Number: 15V448000
Manufacturer: Spartan Motors USA
Manufacturer Campaign Number: 15012
Manufactured Begin Date: January 18th, 2007
Manufactured End Date: February 9th, 2015
Date of Owner Notification: September 2nd, 2015

Defect Summary:
Spartan Motors, Inc. (Spartan) is recalling certain model year 2007-2015 Advantage, Diamond, Gladiator, and MetroStar emergency response vehicles manufactured January 18, 2007 to February 9, 2015. The front wheels of the affected vehicles have valve stems that may rub against the brake caliper.

Consequence Summary:
If the valve stems rub against the brake caliper, a hole may develop causing the tire to deflate suddenly, increasing the risk of a crash.

Corrective Summary:
Spartan will notify owners, and dealers will inspect the front wheel valve stems and replace any that have wear marks, free of charge. The recall began on September 2, 2015. Owners may contact Spartan customer service at 1-517-543-6400. Spartan's number for this recall is 15012.

Recall Notes:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

---

NHTSA Campaign Number: 15V403000
Manufacturer: Spartan Motors USA
Manufacturer Campaign Number: 15011
Manufactured Begin Date: November 10th, 2009
Manufactured End Date: June 16th, 2015
Date of Owner Notification: August 19th, 2015

Defect Summary:
Spartan Motors, Inc. (Spartan) is recalling certain model year 2010-2015 Furion, Gladiator, and Metrostar emergency response vehicles manufactured November 10, 2009, to June 16, 2015. In the affected vehicles, the engine cooling fan may crack and the fan blades may detach while the fan is spinning.

Consequence Summary:
If the cab is raised, such as during a repair, and the engine cooling fan is operating and comes apart, those in close proximity could be injured from the shattered parts.

Corrective Summary:
Spartan will notify the vehicle manufacturers that purchased the affected emergency vehicle chassis, and their dealers will install a new engine cooling fan, free of charge. The recall began on August 19, 2015. Owners may contact Spartan customer service at 1-517-543-6400. Spartan's number for this recall is 15011.

Recall Notes:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

---

NHTSA Campaign Number: 14V664000
Manufacturer: Spartan Motors USA
Manufacturer Campaign Number: 14018
Manufactured Begin Date: March 25th, 2010
Manufactured End Date: October 16th, 2014
Date of Owner Notification: December 19th, 2014

Defect Summary:
Spartan Motors, Inc. (Spartan) is recalling certain model year 2010-2015 Gladiator vehicles manufactured March 25, 2010, to October 16, 2014. The engine cooling fan may break and separate during severe vibration.

Consequence Summary:
If the hood to the vehicle is open, such as during a repair, and the engine cooling fan is operating and comes apart, those in close proximity could be injured from the shattered parts.

Corrective Summary:
The cooling fans in the affected vehicles will be replaced by dealers free of charge. The recall began on December 19, 2014. Owners may contact Spartan customer service at 1-517-543-6400. Spartan's number for the recall is 14018.

Recall Notes:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

---

NHTSA Campaign Number: 14V623000
Manufacturer: Spartan Motors USA
Manufacturer Campaign Number: 14017
Manufactured Begin Date: November 29th, 2005
Manufactured End Date: June 19th, 2013
Date of Owner Notification: February 9th, 2015

Defect Summary:
Spartan Motors, Inc. (Spartan) is recalling certain model year 2006-2013 Advantage, Diamond, Gladiator, and MetroStar emergency vehicles manufactured November 29, 2005, to June 19, 2013. In the affected vehicles, the transmission fluid cooler may fail, allowing the engine coolant to mix with the transmission fluid.

Consequence Summary:
If the engine coolant mixes with the transmission fluid, the transmission may not shift properly, increasing the risk of a crash.

Corrective Summary:
Spartan will notify owners and dealers will install a new transmission fluid cooler, free of charge. Parts are not currently available. Owners were mailed an interim notification on November 25, 2014 and will also be mailed a second letter when parts are available. Parts should be available in mid to late January 2015. The recall began on February 9, 2015. Owners may contact Spartan customer service at 1-517-543-6400. Spartan's number for this recall is 14017.

Recall Notes:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

---

NHTSA Campaign Number: 14V022000
Manufacturer: Spartan Motors USA
Manufacturer Campaign Number: 14001
Manufactured Begin Date: October 10th, 2007
Manufactured End Date: May 11th, 2011
Date of Owner Notification: March 28th, 2014

Defect Summary:
Spartan Motors Chassis (Spartan Chassis) is recalling certain model year 2008-2011 Gladiator emergency vehicles manufactured October 10, 2007, through May 11, 2011, and equipped with an engine cooling fan and a Cummins ISM engine. In the affected vehicles, excessive vibration of the engine cooling fan can result in the fan shattering while spinning.

Consequence Summary:
If the fan shatters when the cab is raised, a person in the vicinity of the engine could be struck by pieces of the fan and injured.

Corrective Summary:
Spartan Chassis will notify owners, and dealers will replace the engine cooling fan with a more robust one, free of charge. The recall began on March 28, 2014. Customers may contact Spartan at 1-517-543-6400. Spartan Chassis' number for this recall is 14001.

Recall Notes:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

---

NHTSA Campaign Number: 12V279000
Manufacturer: Spartan Motors USA
Manufacturer Campaign Number: 12007
Date of Owner Notification: August 10th, 2012

Defect Summary:
SPARTAN IS RECALLING CERTAIN MODEL YEAR 2010-2012 GLADIATOR EMERGENCY RESCUE CHASSIS MANUFACTURED FROM APRIL 12, 2010, THROUGH JUNE 5, 2012, EQUIPPED WITH A CUMMINS ISX 15L ENGINE AND FAN CLUTCH ASSEMBLY. SHEERING OF THE FASTENERS USED TO MOUNT THE FAN CLUTCH MOUNTING BRACKET TO THE FRONT OF THE ENGINE MAY LEAD TO SEPARATION OF THE COOLING FAN, FAN CLUTCH AND MOUNTING BRACKET.

Consequence Summary:
IF THIS OCCURS AND CAB IS IN THE RAISED POSITION, THE SEPARATION COULD INCREASE THE RISK OF PERSONAL INJURY.

Corrective Summary:
SPARTAN CHASSIS WILL NOTIFY OWNERS, AND REPAIR THE VEHICLES. THE RECALL BEGAN ON AUGUST 10, 2012. OWNERS MAY CONTACT SPARTAN AT 1-800-543-5008.

Recall Notes:
SPARTAN?S SAFETY RECALL NUMBER IS 12007.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION?S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

---

NHTSA Campaign Number: 11V500000
Manufacturer: Spartan Motors USA
Manufacturer Campaign Number: 11026
Manufactured Begin Date: April 12th, 2007
Manufactured End Date: September 30th, 2011
Date of Owner Notification: December 19th, 2011

Defect Summary:
SPARTAN CHASSIS (SPARTAN), IS RECALLING CERTAIN MODEL YEAR 2008 DIAMOND, MODEL YEAR 2008-2009 FURION ALONG WITH MODEL YEAR 2011, MODEL YEAR 2010 FURION R/T, MODEL YEAR 2007-2012 GLADIATOR, MODEL YEAR 2008-2012 METROSTAR AND MODEL YEAR 2012 SPARTAN FORCE EMERGENCY RESCUE TRANSPORT VEHICLES EQUIPPED WITH AN ELECTRONIC STABILITY CONTROL (ESC) MANUFACTURED FROM APRIL 12, 2007, THROUGH SEPTEMBER 30, 2011. THE ESC MODULE MAY CAUSE THE ESC SYSTEM TO ACTIVATE UNNECESSARILY WHEN THE VEHICLE IS DRIVEN IN A PARTICULAR MANNER ON CERTAIN UNIQUE ROAD CONDITIONS AND MAY ADVERSELY AFFECT THE SLIP ANGLE CALCULATION BY THE ESC MODULE.

Consequence Summary:
THIS MIGHT CAUSE THE ESC TO PERCEIVE AN OVER STEERING SITUATION AND THEREFORE APPLY THE FRONT AXLE OUTER WHEEL SERVICE BRAKE UNTIL THE VEHICLE IS PERCEIVED TO BE STABLE BY THE ESC. THESE CONDITIONS COULD INCREASE THE RISK OF A CRASH.

Corrective Summary:
SPARTAN WILL NOTIFY OWNERS AND REPLACE THE CONTROL MODULE FREE OF CHARGE. THE SAFETY RECALL BEGAN ON DECEMBER 19, 2011. OWNERS MAY CONTACT SPARTAN AT 1-800-543-5008 OPTION 5.

Recall Notes:
SPARTAN SAFETY RECALL NUMBER IS 11026.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV .

---

NHTSA Campaign Number: 11V425000
Manufacturer: Spartan Motors USA
Manufacturer Campaign Number: 11022
Manufactured Begin Date: September 29th, 2010
Manufactured End Date: June 20th, 2011
Date of Owner Notification: October 10th, 2011

Defect Summary:
SPARTAN IS RECALLING CERTAIN MODEL YEAR 2010, 2011, AND 2012 RECREATIONAL VEHICLES, MODELS MM, K2, K3, BUS, FURION, GLADIATOR, AND METRO STAR, MANUFACTURED FROM SEPTEMBER 29, 2010, THROUGH JUNE 20, 2011, EQUIPPED WITH A CUMMINS ISB, ISC, ISL, OR ISX DIESEL ENGINE. THE V-BAND CLAMP ASSEMBLY, PART NUMBERS Q187684, Q187685, AND Q187686, USED TO CONNECT THE INLET AND OUTLET CONE SECTIONS TO THE DIESEL OXIDATION CATALYST (DOC)/DIESEL PARTICULATE FILTER (DPF) INCLUDE A T-BOLT WHICH CAN FRACTURE AND FAIL WHEN SUBJECTED TO STRESS OR LOAD. A FRACTURE OR FAILURE OF THE T-BOLT MAY CAUSE THE CLAMP TO LOOSEN AND THE INLET OR OUTLET SECTIONS ATTACHED TO THE DOC/DPF HOUSING TO DISCONNECT.

Consequence Summary:
IF THE INLET OR OUTLET SECTIONS DISCONNECT, HOT EXHAUST GASES CAN VENT PRIOR TO EXITING THE TAILPIPE, CREATING THE RISK OF COMBUSTION AND A FIRE. IF BOTH CLAMPS FAIL, THERE IS A RISK IN SOME APPLICATIONS THAT THE DOC/DPF HOUSING MAY DETACH COMPLETELY, CREATING A ROAD HAZARD.

Corrective Summary:
SPARTAN IS WORKING WITH CUMMINS TO IDENTIFY AND NOTIFY OWNERS OF THE RECALL CAMPAIGN. REPAIRS WILL BE PERFORMED BY AUTHORIZED CUMMINS DEALERS FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 10, 2011. OWNERS MAY CONTACT CUMMINS AT 1-812-377-5000 OR SPARTAN AT 1-800-543-5008 - OPTION 5.

Recall Notes:
CUMMINS RECALL CAMPAIGN NUMBER IS C1154.SPARTAN'S RECALL CAMPAIGN NUMBER IS 11022.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV .

---

NHTSA Campaign Number: 11V321000
Manufacturer: Spartan Motors USA
Manufacturer Campaign Number: 11014
Manufactured Begin Date: April 9th, 2010
Manufactured End Date: April 25th, 2011
Date of Owner Notification: July 13th, 2011

Defect Summary:
SPARTAN IS RECALLING CERTAIN MODEL YEAR 2010-2011 METROSTAR AND MODEL YEAR 2010 GLADIATOR FIRE APPARATUS CHASSIS/CAB, MANUFACTURED FROM APRIL 9, 2010 THROUGH APRIL 25, 2011 AND EQUIPPED WITH ROLLTEK SUPPLEMENTAL RESTRAINT SYSTEM (SRS) SIDE AIR BAG. THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 208, "OCCUPANT CRASH PROTECTION." THE SRS WARNING INDICATOR MAY NOT FUNCTION, AND IF A FAULT OCCURS THE VEHICLE'S OPERATOR MAY NOT BE WARNED OF A PROBLEM WITH THE SIDE AIR BAGS.

Consequence Summary:
IF AN OWNER OR OPERATOR IS NOT WARNED OF A PROBLEM WITH THE SIDE AIR BAG SYSTEM, THEY WILL NOT TAKE STEPS TO ADDRESS AND REMEDY THE PROBLEM, THEREBY INCREASING THE RISK OF INJURY OR THE SEVERITY OF INJURY TO VEHICLE OCCUPANTS IN THE EVENT OF A CRASH NECESSITATING DEPLOYMENT OF THE SIDE AIR BAGS.

Corrective Summary:
DEALERS WILL INSPECT THE SIDE AIR BAG WARNING INDICATOR LIGHT AND CONNECT THE WIRES AS NECESSARY FOR THE SRS TO FUNCTION PROPERLY. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JULY 13, 2011. OWNERS MAY CONTACT SPARTAN AT 1-800-543-5008 - OPTION 5.

Recall Notes:
SPARTAN'S RECALL CAMPAIGN NUMBER IS 11014.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV .

---

NHTSA Campaign Number: 11V240000
Manufacturer: Spartan Motors USA
Manufacturer Campaign Number: 11008
Manufactured Begin Date: April 8th, 2010
Manufactured End Date: March 24th, 2011
Date of Owner Notification: June 6th, 2011

Defect Summary:
SPARTAN IS RECALLING CERTAIN MODEL YEAR 2010-2011 FURION, GLADIATOR, AND METROSTAR FIRE APPARATUS CHASSIS/CAB PRODUCED FROM APRIL 8, 2010, THROUGH MARCH 24, 2011. CERTAIN TELL TALES DOES NOT ILLUMINATE WHEN THEY ARE INTENDED (HIGH BEAM LAMP, TURN SIGNALS), OR FLICKER. IN ADDITION, THE ABS LAMP MAY NOT ILLUMINATE WHEN THE SYSTEM IS AFFECTED BY A FAULT. THEREFORE THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 101, "CONTROLS AND DISPLAYS" AND FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 121, "AIR BRAKE SYSTEMS."

Consequence Summary:
THE TELL TALE FOR THE HIGH BEAM MAY NOT ILLUMINATE WHEN THE HIGH BEAM HEAD LIGHTS ARE ACTIVATED RESULTING IN A POTENTIAL DISTRACTION TO ONCOMING TRAFFIC. ALSO, THE ABS LAMP MAY NOT ILLUMINATE WHEN A MALFUNCTION OCCURS THEREFORE NOT ALERTING THE DRIVER. BOTH OF THESE CONSEQUENCES COULD INCREASE THE RISK OF CRASH.

Corrective Summary:
DEALERS WILL REPROGRAM THE CONTROL PANEL FOR THE TELL TALES WITH LOGIC THAT WILL ENSURE THE TELLS WILL WORK AS DESIGNED WITHOUT INTERRUPTION. THE SAFETY RECALL BEGAN ON JUNE 6, 2011. OWNERS MAY CONTACT SPARTAN AT 1-800-543-5008 - OPTION 5.

Recall Notes:
SPARTAN SAFETY RECALL NO. 11008.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV .

---

NHTSA Campaign Number: 11V187000
Manufacturer: Spartan Motors USA
Manufactured Begin Date: March 4th, 2009
Manufactured End Date: February 22nd, 2011
Date of Owner Notification: March 29th, 2011

Defect Summary:
SPARTAN IS RECALLING CERTAIN MODEL YEAR 2008, 2010, AND 2011 GLADIATOR, AS WELL AS MODEL YEAR 2010 METROSTAR VEHICLES MANUFACTURED FROM MARCH 4, 2009 THROUGH FEBRUARY 22, 2011, AND EQUIPPED WITH GUNITE AUTOMATIC SLACK ADJUSTERS. DUE TO AN INCOMPLETE "KNITTING" OF THE IRON AT THE TIME OF CASTING, INADEQUATE STRUCTURAL INTEGRITY OF THE SLACK ADJUSTER HOUSING CAN OCCUR, WHICH COULD CAUSE THE HOUSING TO BREAK AT THE HANDLE UNDER NORMAL OPERATING LOADS.

Consequence Summary:
SLACK ADJUSTERS WITH THIS FLOW NOTCH COULD CRACK UNDER NORMAL BRAKING CONDITIONS CAUSING LOSS OF BRAKING WHICH COULD RESULT IN A VEHICLE CRASH.

Corrective Summary:
SPARTAN WILL NOTIFY OWNERS AND DEALERS WILL REPLACE THE SUBJECT SLACK ADJUSTERS FREE OF CHARGE. THE SAFETY RECALL BEGAN DURING MARCH 2011. OWNERS MAY CONTACT SPARTAN CHASSIS AT 1-800-543-5008, OPTION 5.

Recall Notes:
SPARTAN'S RECALL CAMPAIGN NUMBER IS 11006.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV .