2004 Optima Opus 34 Recalls

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NHTSA Campaign Number: 05V405000
Manufacturer: OPTIMA BUS CORP
Manufacturer Campaign Number: SAF05009
Manufactured Begin Date: January 1st, 2004
Manufactured End Date: July 23rd, 2005

Defect Summary:
ON CERTAIN TRANSIT VEHICLES AND TROLLEYS EQUIPPED WITH CUMMINS ISB-02 DIESEL ENGINES BUILT WITH EMC CONTROLLED FUEL LIFT PUMPS. ERRATIC VOLTAGE SUPPLY TO THE FUEL LIFT PUMP CAUSES PREMATURE ELECTRIC BRUSH WEAR INTERNAL TO THE FUEL LIFT PUMP. THIS PREMATURE WEAR COULD RESULT IN FUEL LIFT PUMP FAILURE AND IN SOME CASES MAY CAUSE AN ENGINE STALL CONDITION.

Consequence Summary:
SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.

Corrective Summary:
CUMMINS, IN CONJUNCTION WITH OPTIMA BUS, WILL NOTIFY OWNERS AND REPAIR THE ENGINES BY EMC RECALIBRATION AND REPLACEMENT OF THE FUEL LIFT PUMP AT NO CHARGE TO THE CUSTOMER. OWNERS MAY CONTACT CUMMINS ASSISTANCE CENTER AT 1-800-DIESELS OR OPTIMA BUS AT 1-316-779-7700.

Recall Notes:
OPTIMA BUS RECALL NO. SAF05009.CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236; (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

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NHTSA Campaign Number: 05V358000
Manufacturer: OPTIMA BUS CORP
Manufacturer Campaign Number: SAF05008
Date of Owner Notification: August 24th, 2005

Defect Summary:
ON CERTAIN TRANSIT BUSES, THERE IS A POSSIBILITY THAT THE HYDRAULIC LINE COMING FROM THE RADIATOR FAN MOTOR TO THE CAC MOTOR IS RUBBING ON THE CHASSIS.

Consequence Summary:
THIS RUBBING MAY CAUSE THE HYDRAULIC LINE TO BE RUBBED THROUGH RESULTING IN A LEAK AND A LOSS OF HYDRAULIC FLUID. THIS FLUID COULD IGNITE IF IT COMES IN CONTACT WITH A HOT SOURCE.

Corrective Summary:
DEALERS WILL INSTALL A P-CLAMP ON THE RADIATOR MOTOR SUPPORT BRACKET THAT HOLDS AND SECURES THE HOSE AWAY FROM THE CHASSIS ELIMINATING THE POSSIBILITY OF CHAFFING. THE RECALL BEGAN ON AUGUST 24, 2005. OWNERS MAY CONTACT OPTIMA AT 1-888-391-1777.

Recall Notes:
CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236; (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

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NHTSA Campaign Number: 05V167000
Manufacturer: OPTIMA BUS CORP
Manufacturer Campaign Number: SAF 05005
Manufactured Begin Date: November 1st, 2002
Manufactured End Date: February 12th, 2005
Date of Owner Notification: July 1st, 2005

Defect Summary:
ON CERTAIN TRANSIT BUSES WITH CUMMINS ISB02 ENGINES, THE HYDRAULIC LINE COMING OFF OF THE POWER STEERING PUMP IS RUBBING ON TOP OF THE AIR GOVERNOR.

Consequence Summary:
THIS RUBBING MAY CAUSE THE HYDRAULIC LINE TO BE RUBBED THROUGH RESULTING IN A LEAK AND A LOSS OF HYDRAULIC FLUID. THIS FLUID COULD IGNITE IF IT COMES IN CONTACT WITH A HOT SOURCE.

Corrective Summary:
DEALERS WILL MAIL A MODIFICATION KIT WITH INSTRUCTIONS ON HOW TO INSTALL A BRACKET AND CLAMP THAT WILL LIFT AND SECURE THE LINES AWAY FROM THE AIR GOVERNOR ELIMINATING THE POSSIBILITY OF CHAFFING. THE RECALL BEGAN ON MAY 20, 2005. OWNERS MAY CONTACT OPTIMA AT 1-888-391-1777.

Recall Notes:
OPTIMA RECALL NO.SAF 05005.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

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NHTSA Campaign Number: 05V029000
Manufacturer: OPTIMA BUS CORP
Manufacturer Campaign Number: C5AA
Manufactured Begin Date: October 6th, 2004
Manufactured End Date: January 25th, 2005

Defect Summary:
ON CERTAIN TRANSIT BUSES EQUIPPED WITH ARVINMERITOR URRESKO TIE ROD CLAMPS, HEAT TREATMENT OF CLAMPS CREATED A SURFACE HARDNESS THAT COULD LEAD TO A FRACTURE OF THE CLAMPS.

Consequence Summary:
IN THE EVENT OF A CRACK THE CLAMPS COULD BREAK OFF AFFECTING TOE-IN AND ALIGNMENT. THE TIE ROD CAN COME LOOSE RESULTING IN STEERING LOSS AND A CRASH COULD OCCUR WITHOUT PRIOR WARNING.

Corrective Summary:
ARVINMERITOR IS CONDUCTING THE OWNER NOTIFICATION AND REMEDY FOR THIS CAMPAIGN. OWNERS MAY CONTACT ARVINMERITOR AT 1-866-668-7221 OR OPTIMA AT 316-779-7700.

Recall Notes:
ARVINMERITOR RECALL NO. C5AA.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.