2016 International Lonestar Recalls

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NHTSA Campaign Number: 15V631000
Manufacturer: Navistar, Inc.
Manufactured Begin Date: August 10th, 2015
Manufactured End Date: August 14th, 2015
Date of Owner Notification: October 22nd, 2015

Defect Summary:
Navistar Inc. (Navistar) is recalling certain model year 2016 International ProStar trucks manufactured August 5, 2015, to August 14, 2015, DuraStar trucks manufactured August 7, 2015, to August 13, 2015, Paystar trucks manufactured August 11, 2015, to August 14, 2015, and LoneStar trucks manufactured August 10, 2015, to August 14, 2015. In the affected vehicles, the Engine Control Module (ECM) may short circuit, causing the engine to stall without warning.

Consequence Summary:
An engine that stalls without warning increases the risk of a crash.

Corrective Summary:
Navistar will notify owners, and Cummins dealers will replace the ECM, free of charge. The recall began on October 22, 2015. Owners may contact Navistar customer service at 1-800-448-7825, or Cummins customer service at 1-800-343-7357.

Recall Notes:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

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NHTSA Campaign Number: 15V631000
Manufacturer: Navistar, Inc.
Manufactured Begin Date: August 10th, 2015
Manufactured End Date: August 14th, 2015
Date of Owner Notification: October 22nd, 2015

Defect Summary:
Navistar Inc. (Navistar) is recalling certain model year 2016 International ProStar trucks manufactured August 5, 2015, to August 14, 2015, DuraStar trucks manufactured August 7, 2015, to August 13, 2015, Paystar trucks manufactured August 11, 2015, to August 14, 2015, and LoneStar trucks manufactured August 10, 2015, to August 14, 2015. In the affected vehicles, the Engine Control Module (ECM) may short circuit, causing the engine to stall without warning.

Consequence Summary:
An engine that stalls without warning increases the risk of a crash.

Corrective Summary:
Navistar will notify owners, and Cummins dealers will replace the ECM, free of charge. The recall began on October 22, 2015. Owners may contact Navistar customer service at 1-800-448-7825, or Cummins customer service at 1-800-343-7357.

Recall Notes:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

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NHTSA Campaign Number: 15V329000
Manufacturer: Navistar, Inc.
Manufacturer Campaign Number: 15511
Manufactured Begin Date: February 20th, 2014
Manufactured End Date: March 13th, 2015
Date of Owner Notification: July 29th, 2015

Defect Summary:
Navistar, Inc. (Navistar) is recalling certain model year 2015-2016 International 9900 trucks manufactured January 6, 2014, to March 12, 2015, and 2015-2016 International Lonestar trucks manufactured February 20, 2014, to March 13, 2015. The affected vehicles are equipped with a 6" diameter stack tail pipe, that may not have sufficient support. The unsupported weight of the upper stack tail pipe and vibration associated with normal vehicle operation over time may cause a crack of the weld joint between the inlet pipe and the flare expansion of the stack tail pipe, which may result in partial or full separation of the stack tail pipe from the vertical exhaust pipe.

Consequence Summary:
If the stack tail pipe separates from the exhaust pipe it can fall into the roadway possibly hitting another vehicle, increasing the risk of a crash.

Corrective Summary:
Navistar will notify owners, and dealers will replace the stack tail pipe with a one piece stack tail pipe, free of charge. The recall began on July 20, 2015. Owners may contact Navistar customer service at 1-800-448-7825. Navistar's number for this recall is 15511.

Recall Notes:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

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NHTSA Campaign Number: 15V165000
Manufacturer: Navistar, Inc.
Manufacturer Campaign Number: 15504
Manufactured Begin Date: August 6th, 2014
Manufactured End Date: February 23rd, 2015
Date of Owner Notification: June 19th, 2015

Defect Summary:
Navistar, Inc. (Navistar) is recalling certain model year 2015-2016 International 9900, DuraStar, LoneStar, PayStar, ProStar, WorkStar and 2015 International TranStar and IC Bus CE vehicles equipped with a Haldex air braking system. The affected brake actuators may have been manufactured with an incomplete attachment of the internal rubber diaphragm to the actuation mechanism. This could cause dragging or overheated brakes.

Consequence Summary:
If the brakes drag and overheat there is an increased risk of a wheel end fire.

Corrective Summary:
Navistar will notify owners, and dealers will replace the Haldex Life Seal Brake chambers, free of charge. The recall began on June 19, 2015. Owners may contact Navistar customer service at 1-800-448-7825. Navistar's number for this recall is 15504. Note: This recall supersedes recall 14V-806.

Recall Notes:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.