2010 International Lonestar Recalls

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NHTSA Campaign Number: 14V688000
Manufacturer: Navistar, Inc.
Manufacturer Campaign Number: 14516
Manufactured Begin Date: October 12th, 2009
Manufactured End Date: June 16th, 2014
Date of Owner Notification: March 2nd, 2015

Defect Summary:
Navistar, Inc. (Navistar) is recalling certain model year 2010-2015 International Lonestar vehicles manufactured October 12, 2009, to June 16, 2014, and 2009-2015 International ProStar vehicles manufactured December 16, 2008, to June 20, 2014. In the affected vehicles the electrical harness that supplies power to the HVAC system may not be of sufficient size for the electrical load of the circuit. This can result in an increase in resistance and heating at the connectors.

Consequence Summary:
An increase in resistance and heating at the connectors could cause a vehicle fire.

Corrective Summary:
Navistar will notify owners, and dealers will replace the 60 amp relay and battery harness with a 150 amp relay and battery harness, free of charge. Navistar issued an interim notification to owners on December 29, 2014. The recall began on March 2, 2015. Owners may contact Navistar customer service at 1-331-332-1590. Navistar's number for this recall is 14516.

Recall Notes:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

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NHTSA Campaign Number: 13V439000
Manufacturer: Navistar, Inc.
Manufacturer Campaign Number: 13514
Manufactured Begin Date: February 20th, 2008
Manufactured End Date: July 29th, 2013

Defect Summary:
Navistar, Inc. is recalling certain model year 2008-2013 International LoneStar, ProStar, and TranStar trucks manufactured February 20, 2008, through July 29, 2013 and equipped with an electronic fifth wheel jaw release system (feature code 0595BAW or 0595BAY). Due to an assembly error, the air lines at the isolation/vent valve may not be oriented correctly.

Consequence Summary:
Because of the improper orientation, in the event of an air leakage at the isolation/vent valve, the 5th wheel jaw may release, unexpectedly releasing the trailer from the tractor, increasing the risk of a vehicle crash.

Corrective Summary:
Navistar will notify owners, and dealers will inspect the air line routing. If necessary, the air line routing will be corrected free of charge. The recall began on October 10, 2013. Owners may contact Navistar at 1-331-332-1590. Navistar's recall number is 13514.

Recall Notes:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

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NHTSA Campaign Number: 13V439000
Manufacturer: Navistar, Inc.
Manufacturer Campaign Number: 13514
Manufactured Begin Date: February 20th, 2008
Manufactured End Date: July 29th, 2013

Defect Summary:
Navistar, Inc. is recalling certain model year 2008-2013 International LoneStar, ProStar, and TranStar trucks manufactured February 20, 2008, through July 29, 2013 and equipped with an electronic fifth wheel jaw release system (feature code 0595BAW or 0595BAY). Due to an assembly error, the air lines at the isolation/vent valve may not be oriented correctly.

Consequence Summary:
Because of the improper orientation, in the event of an air leakage at the isolation/vent valve, the 5th wheel jaw may release, unexpectedly releasing the trailer from the tractor, increasing the risk of a vehicle crash.

Corrective Summary:
Navistar will notify owners, and dealers will inspect the air line routing. If necessary, the air line routing will be corrected free of charge. The recall began on October 10, 2013. Owners may contact Navistar at 1-331-332-1590. Navistar's recall number is 13514.

Recall Notes:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

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NHTSA Campaign Number: 12V339000
Manufacturer: Navistar, Inc.
Manufacturer Campaign Number: 12521
Manufactured Begin Date: January 29th, 2009
Manufactured End Date: February 21st, 2011
Date of Owner Notification: September 7th, 2012

Defect Summary:
Navistar is recalling certain model year 2010-2011 International Lonestar vehicles, manufactured from January 29, 2009, through February 21, 2011 and equipped with the Harley Davidson option package with feature codes 27DRV and 28DRV. Over time, due to corrosion and fatigue, the wheels may crack, resulting in possible wheel separation from the vehicle.

Consequence Summary:
If this occurs, the driver may lose control of the vehicle, increasing the risk of a crash.

Corrective Summary:
Navistar will notify owners, and dealers will replace the affected wheels, free of charge. The safety recall began on September 7, 2012. Owners may contact Navistar at 1-260-461-1890.

Recall Notes:
Navistar's recall campaign number is 12521.Customers may contact the National Highway Traffic Safety Administration's Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov.

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NHTSA Campaign Number: 10V408000
Manufacturer: Navistar, Inc.
Manufacturer Campaign Number: 10515
Manufactured Begin Date: June 11th, 2008
Manufactured End Date: June 14th, 2010
Date of Owner Notification: October 15th, 2010

Defect Summary:
NAVISTAR IS RECALLING CERTAIN MODEL YEAR 2010 AND 2011 INTERNATIONAL LONESTAR HEAVY TRUCKS MANUFACTURED FROM JUNE 11, 2008 THROUGH JUNE 14, 2010, EQUIPPED WITH STYLED ALUMINUM WHEELS, FEATURE CODE 27DRS OR 27DRT. ON SOME VEHICLES, THE WHEELS MAY DEVELOP CRACKS IN THE SPOKES. THE CRACKS MAY PROGRESS OVER TIME TO THE POINT OF WHEEL FAILURE POSSIBLY RESULTING IN WHEEL SEPARATION FROM THE VEHICLE.

Consequence Summary:
WHEEL SEPARATION INCREASES THE RISK OF A CRASH WHICH MAY RESULT IN PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.

Corrective Summary:
NAVISTAR WILL NOTIFY OWNERS AND DEALERS WILL REPLACE THE AFFECTED WHEELS FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR ABOUT OCTOBER 15, 2010. OWNERS MAY CONTACT NAVISTAR AT 1-800-448-7825.

Recall Notes:
NAVISTAR'S RECALL CAMPAIGN NUMBER IS 10515.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV .

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NHTSA Campaign Number: 10V383000
Manufacturer: Navistar, Inc.
Manufacturer Campaign Number: 10514
Manufactured Begin Date: January 2nd, 2007
Manufactured End Date: June 1st, 2010
Date of Owner Notification: December 15th, 2010

Defect Summary:
NAVISTAR IS RECALLING CERTAIN MODEL YEAR 2008 THROUGH 2011 INTERNATIONAL PROSTAR AND LONESTAR HEAVY TRUCKS MANUFACTURED FROM JANUARY 2, 2007 THROUGH JUNE 1, 2010. THE PASSENGER SIDE WINDSHIELD WIPER LINKAGE ROD MAY SEPARATE FROM EITHER THE WIPER DRIVE ARM OR PASSENGER SIDE PIVOT ASSEMBLY.

Consequence Summary:
WHEN THE LINKAGE SEPARATES, THE PASSENGER SIDE WIPER ARM WILL NO LONGER OPERATE WHICH COULD LEAD TO REDUCED DRIVER VISIBILITY, INCREASING THE RISK OF A CRASH.

Corrective Summary:
NAVISTAR WILL NOTIFY OWNERS AND INTERNATIONAL DEALERS WILL REPLACE THE WINDSHIELD WIPER LINKAGE ASSEMBLY FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR ABOUT DECEMBER 17, 2010. OWNERS MAY CONTACT NAVISTAR AT 1-800-448-7825.

Recall Notes:
NAVISTAR'S RECALL CAMPAIGN NUMBER IS 10514.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV .

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NHTSA Campaign Number: 10V259000
Manufacturer: Navistar, Inc.
Manufacturer Campaign Number: 10511
Manufactured Begin Date: May 6th, 2009
Manufactured End Date: May 25th, 2010
Date of Owner Notification: July 9th, 2010

Defect Summary:
NAVISTAR IS RECALLING CERTAIN MODEL YEAR 2010 AND 2011 INTERNATIONAL 4300M, 8600, LONESTAR AND PROSTAR BRAND TRUCKS MANUFACTURED FROM MAY 6, 2009 THROUGH MAY 25, 2010. THE FASTENER THAT CLAMPS THE PITMAN ARM TO THE STEERING GEAR SHAFT MAY HAVE BEEN UNDERTORQUED UPON ASSEMBLY. AN UNDER TORQUE CONDITION MAY CAUSE WEAR OF THE INTERCONNECTING SPLINES OF THE ARM AND THE SHAFT POSSIBLY ALLOWING THE PITMAN ARM TO SLIP OVER THE SHAFT RESULTING IN A REDUCTION OF STEERING CONTROL.

Consequence Summary:
A REDUCTION OF STEERING CONTROL INCREASES THE RISK OF A CRASH.

Corrective Summary:
NAVISTAR WILL NOTIFY OWNERS AND DEALERS WILL REPAIR THE VEHICLES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JULY 9, 2010. OWNERS MAY CONTACT NAVISTAR AT 1-800-448-7825.

Recall Notes:
NAVISTAR'S RECALL CAMPAIGN NUMBER IS 10511.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV .

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NHTSA Campaign Number: 10V107000
Manufacturer: Navistar, Inc.
Manufacturer Campaign Number: 10506
Manufactured Begin Date: April 23rd, 2008
Manufactured End Date: March 15th, 2010
Date of Owner Notification: September 10th, 2010

Defect Summary:
NAVISTAR HAS NOTIFIED NHTSA OF A DEFECT ON CERTAIN MODEL YEAR 2008-2011 INTERNATIONAL TRUCKS EQUIPPED WITH AN OPTIONAL JUMP START STUD. CORROSION AT THE BASE OF THE STUD MAY CAUSE AN ELECTRICAL SHORT BETWEEN THE STUD AND BATTERY BOX.

Consequence Summary:
AN ELECTRICAL SHORT MAY CAUSE A VEHICLE FIRE.

Corrective Summary:
A FINAL REMEDY HAS BEEN ESTABLISHED. NAVISTAR WILL NOTIFY OWNERS, AND DEALERS WILL REPAIR THE VEHICLES BY INSTALLING A NEW JUMP START STUD. REPAIRS WILL BE PREFORMED FREE OF CHARGE. AN INTERIM ACTION WILL INVOLVE THE REMOVAL OF THE JUMP START STUD AND THE CONNECTING CABLE. THE SAFETY RECALL BEGAN ON SEPTEMBER 10, 2010. OWNERS MAY CONTACT INTERNATIONAL DEALERS AT 1-800-448-7825.

Recall Notes:
NAVISTAR'S RECALL CAMPAIGN NUMBER IS10506.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV .

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NHTSA Campaign Number: 10V037000
Manufacturer: Navistar, Inc.
Manufacturer Campaign Number: 10503
Manufactured Begin Date: October 7th, 2008
Manufactured End Date: October 28th, 2009
Date of Owner Notification: February 19th, 2010

Defect Summary:
NAVISTAR IS RECALLING CERTAIN MODEL YEAR 2009-2010 INTERNATIONAL PROSTAR AND LONESTAR TRUCKS EQUIPPED WITH FEATURE CODE 04AZT ROLL STABILITY CONTROL. THE AIR LINE THAT SUPPLIES THE TRACTION SOLENOID VALVE OF THE ROLL STABILITY CONTROL (RSC) SYSTEM MAY HAVE BEEN CONNECTED TO AN INCORRECT PORT ON THE AIR TANK. THIS CONDITION WILL AFFECT AIR MODULATION TO THE TRAILER BRAKES IF RSC IS ACTIVATED DURING A ROLL STABILITY EVENT. THIS CONDITION AT NO TIME AFFECTS THE NORMAL DESIGN FUNCTION OF THE TRACTOR AND TRAILER SERVICE BRAKES WHEN ACTIVATED BY THE DRIVER, OR THE FUNCTION OF THE TRACTOR RSC SYSTEM.

Consequence Summary:
LESS THAN OPTIMAL RSC CONTROL OF THE TRAILER BRAKES DURING A ROLL STABILITY EVENT MAY INCREASE THE RISK OF A CRASH WHICH CAN RESULT IN PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.

Corrective Summary:
DEALERS WILL INSPECT AND RELOCATE THE AIR LINE THAT SUPPLIES THE RSC TRACTION SOLENOID VALVE TO THE CORRECT PORT ON THE AIR TANK. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON FEBRUARY 19, 2010. OWNERS MAY CONTACT NAVISTAR AT 1-800-448-7825.

Recall Notes:
NAVISTAR SAFETY RECALL NO. 10503.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV .

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NHTSA Campaign Number: 08V618000
Manufacturer: Navistar, Inc.
Manufacturer Campaign Number: 8510
Manufactured Begin Date: June 1st, 2006
Manufactured End Date: October 15th, 2008
Date of Owner Notification: March 20th, 2009

Defect Summary:
NAVISTAR IS RECALLING 14,048 MY 2008-2010 LONESTAR AND PROSTAR TRUCKS. THE SERVICE BRAKE AIR LINE THAT RUNS FROM THE TRACTOR PROTECTION VALVE TO THE FAST BRAKE MODULE MAY SEPARATE FROM THE FAST BRAKE MODULE RESULTING IN LOSS OF TRAILER SERVICE BRAKES.

Consequence Summary:
LOSS OF TRAILER SERVICE BRAKES MAY CAUSE A CRASH RESULTING IN POSSIBLE PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.

Corrective Summary:
DEALERS WILL REPLACE THE FAST BRAKE MODULES AND THE AIR LINES RUNNING TO THE MODULE WILL BE REROUTED TO ELIMINATE LINE TENSION CAUSED BY CAB TO FRAME RELATIVE MOTION. THE RECALL BEGAN ON MARCH 20, 2009. OWNERS MAY CONTACT NAVISTAR AT 1-800-448-7825.

Recall Notes:
NAVISTAR RECALL NO. 08510.CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.